TP Implements New Fabrication Method – Fully Prefabricated Mechanical Rooms

In today’s ever-changing construction environment, TP Mechanical continues to adapt and innovate. We know the challenges of large-scale construction projects, and for over thirty years we’ve answered them with our market-leading, quality-driven fabrication division. As a leader in the fabrication industry, TP continues to push the envelope with new technology and capabilities. We are proud and excited to announce we are now building and pre-assembling entire mechanical rooms in our fabrication facilities.

There are many benefits to pre-assembling a mechanical room offsite. TP’s Distribution Center is an extremely safe and controlled environment where production continues even when there is inclement weather. With a portion of the project’s manpower shifting from the jobsite to our distribution center, onsite assembly requires less time while still achieving a seamless installation process. This strategy also ensures we have eliminated any and all issues before the field installation occurs. This high-level prefabrication allows for us to avoid jobsite delays and meet strict deadlines, which is a continued priority for all our projects.

TP Mechanical was thrilled to utilize this strategy for a new central energy plant at Big Walnut Schools with general contractor, Gilbane Building Company. This energy plant is equipped to provide a total of 1500 tons cooling capacity, twenty-four million BTU’s of heating, which supports the over 350,000 square feet for the new Big Walnut High School and Prairie Run Elementary.

To ensure the installation of piping and equipment went as effortlessly and fast as possible, TP built the entire mechanical room in our 100,000 square foot distribution center. This energy plant consists of (4) six million BTU boilers, (3) 500-ton chillers, hydronic pumps, (2) air separators, (2) expansion tanks, a chemical feeder, (3) 1500-gallon cooling towers, a makeup water system and more.

The mechanical room was completely pre-assembled while the energy plant structure was simultaneously being built.  Once the building was dried-in, the pre-assembled portion of the mechanical room was broken down into segments, then shipped to the jobsite to allow for an efficient and expedited installation. From disassembly to reassembly on-site, the process was performed in a period of four days.

To learn more about TP’s fabrication division, visit https://www.tpmechanical.com/fabrication/. Discover how our team offers unparalleled skill with sophisticated software to generate innovative, customized solutions for your primary challenges.

Cincinnati Service Team Completes Entire Turnkey VRF Installation

TP’s Cincinnati Service Team just completed a unique turnkey project for a school in Fort Thomas, Kentucky. Installation of the brand-new Daikin VRF system took only months for the entire process from bid to completion. This quick pace was crucial to ensure the school’s opening date remained on schedule. TP Mechanical also partnered with Denier Electric to change the service in the building to accommodate the added equipment. This scope of work was conducted and managed under TP Mechanical’s contract with the client.

VRF or Variable Refrigerant Flow systems are a completely state-of-the-art, modern, and efficient option perfect for commercial spaces or school classroom settings. The main benefit to utilizing a VRF system is that it allows each room to run heating or cooling – at any time – depending on the load in each part of the building. This system consists of multiple groups of indoor units where each group runs off a pair of condensing units. There was also a section of the facility where an Energy Recovery System was installed to meet outside air requirements and guidelines. Though these systems are complex, our service team is equipped with two fully certified technicians capable of installing, commissioning, and repairing the equipment.

Following proper procedures for startup was crucial to ensure the validity of the manufacturer’s warranty. Each part of the system had to go through a series of tests, as well as requiring a recorded run time of 72-hours total to complete the start-up. Our certified technicians were able to successfully finish the start-up process virtually with a Daikin representative.

A big thanks to our team, including Project Manager Scott McEvilly, Sales Representative James Hatfield, and Project Lead Dennis Meredith for all their hard work to make certain everything was up and running in time for the first day of school.

Other Team Members:

Denier Electric

TP Team:

Scott McEvilly, Project Manager

James Hatfield, Sales Representative

Dennis Meredith, Project Lead

James Johnson, Startup and Commissioning

Tony Schroeder, Piping

Mike McGaha, Piping & Controls

Zach Meister, Sheet Metal

Greg Deardorff, Helper

Carson Cagle, Helper

Unique Needs Call for Custom Solutions through Retro-Commissioning

Shortly following a remodel of Indiana Farmers Insurance office, located in Carmel, Indiana, the need arose to upgrade the building’s dated HVAC equipment. Due to the enormous size of the existing air handling units and the expense associated with removing the units, TP Indiana’s General Manager, Mark Hunter, and the TP Mechanical Indiana team, worked to propose a creative solution through Retro-Commissioning.

“Taking something old and making it new is an excellent option to avoid unnecessary time and expense,” says Hunter. “Re-purposing older air handling units and re-engineering major components provides an efficient system that operates like new.  Additionally, this retro-commissioned equipment is covered under a new equipment warranty and helps with lowering maintenance costs for the coming years.”

For Indiana Farmers Insurance, TP completely replaced the system components on (4) air handling units to include a new blower motor, blower wheel, bearings, blower shaft and pulleys. Additionally, the old R-22 evaporator coils were replaced with custom built R-410A coils and the (4) old roof mounted condensing units were replaced with new energy efficient condensers as well.

TP Mechanical’s team was able to save Indiana Farmers Insurance time, frustration, and a large sum of money by eliminating office demolition which would have been required to entirely remove the old units.

TP Mechanical Completes HVAC Rooftop Unit Installation at Pivotek

Pivotek – a prefabricated, modular bathroom manufacturer – recently turned to TP Mechanical to replace 30 rooftop HVAC units at its Milford, Ohio location. Pivotek has partnered with TP’s commercial construction division for several years; however, this installation marked Pivotek’s first project using our service division.

Having just moved into the facility six months prior, Pivotek leadership hoped to replace all of the aging rooftop heating and cooling units – which were original to the plant – at the same time. To provide a seamless installation, TP account manager Russ Shively, project manager Scott McEvilly and Clay Smith, operations leader for TP’s Cincinnati group, worked to ensure correct measurements for the new units were taken and curb extensions – required for some units due to new roofing which had been installed – were utilized when necessary.

All 30 units were strategically placed on the rooftop in a single day using a crane and then systematically installed. Because the units varied widely in size, TP team members were careful to tag and match new equipment with existing equipment, to ensure proper placement in the appropriate rooftop locations. “Every unit had some customization to it, so every unit had to go into a specific location,” explained McEvilly. “We worked to make sure every item was carefully labeled and identified.”

TP Mechanical team members completed the placement and installation of all 30 units within one month, operating only on Sundays to avoid disrupting the six-day-a-week manufacturing schedule at the plant.

TP Mechanical’s Indianapolis Office Provides Maintenance and Service to Avalign

Avalign Technologies, a leading manufacturer of surgical instruments and medical implants, has turned to TP Mechanical for trusted preventative maintenance and service at its nearly 200,000-square foot facility in Greenwood, Indiana.

Avalign recently requested TP Mechanical for their next sizable project – air conditioning the entire plant and installing duct work for machinery exhaust.  Earning this project is a testament to the company’s satisfaction with the ongoing preventative maintenance and service they are receiving from TP.

The TP Mechanical office in Indy is just five years old, but under general manager Mark Hunter, the office has grown to a dedicated team of 15 employees. Already, the office has a substantial regional reach throughout Indiana, servicing clients across an array of industries from manufacturing and industrial to heavy commercial and assisted living.

The Indianapolis office – like our offices in Cincinnati, Columbus, Dayton, and Lexington – provides preventative maintenance, service and installation for mechanical equipment.  With a full-time electrician on staff, the Indy office uniquely delivers a full scope of electrical services as well.   

Please contact TP Mechanical if we can help you with your upcoming service or installation needs.

 

TP Mechanical Repairs Challenging Leak at School Employees Retirement System of Ohio

Around 6 p.m. on a Friday, water flooded the School Employees Retirement System of Ohio (SERS) offices due to a broken drainpipe which was unable to handle rain from a thunderstorm rolling through downtown Columbus. Facing a forecast of more storms over the weekend – and a threat of even more severe leaks – senior SERS maintenance technician Jason Chenault called TP Mechanical’s Mike McAllister for help.

Despite the call coming in after-hours – on a Friday no less – Mike gathered a team from TP Mechanical to respond immediately. Under the project management of Jared Christman and general management of Tony Marple, a team of TP staff was onsite, starting repairs at SERS in under an hour. Mike McManaway, SERS assistant director of administrative services, commended the team’s fast and dedicated response. “Tyler Wentz, Jessie Herring, and Ian Perry responded to the emergency call without hesitation. Tyler was onsite within the hour, while Jessie and Ian worked to gather materials to repair the approximately 15 feet of broken drainpipe.”

By 10 p.m., the TP Mechanical crew had replaced all the faulty pipe and assessed and repaired all exposed leaks. In just four hours’ time, they’d gotten the SERS offices back to normal and able to withstand any future downpours. “I cannot express enough my appreciation for the professionalism, response, and expertise exhibited by your staff,” said McManaway about TP.

Hopefully, your company won’t face an after-hours emergency like SERS did. But if you do, our dedicated 24-hour emergency service crews at TP Mechanical will be there to help. Our emergency services teams have a guaranteed response time of four hours and can respond to your emergency 24 hours a day, 7 days a week, 365 days a year.

 

 

Service Success: Comprehensive Preventative Maintenance Plans Save Time & Money

Hocking College, located in Nelsonville, Ohio, needed an HVAC expert to respond quickly to their campus just before the start of the fall 2018 semester. Bryan Lutz, newly appointed Executive Director of Facilities at Hocking College, wasn’t sure who to call, but found TP Mechanical in the database from previous plumbing and HVAC projects at the college. TP Mechanical sent over two technicians right away and were able to resolve the HVAC issue within one week.

Lutz was impressed and asked Wayne Eriksen, in New Business Development for TP Mechanical, for a proposal to provide comprehensive preventative maintenance services for all of Hocking’s campuses.  TP Mechanical now provides complete service and maintenance on all of Hocking College’s air-cooled chillers, gas fired boilers, large AHU’s and Automated Logic controls system. TP’s involvement saves the college time and money, by keeping all systems up to date and running smoothly.

TP’s service performance at Hocking College, led to our involvement on the construction of the Sylvania Analytical Lab, a high-level testing facility.  Our team provided HVAC and fire protection as the mechanical contractor.  Now in operation, the high level testing lab building is part of our service and preventative maintenance scope on campus.