TP Implements New Fabrication Method – Fully Prefabricated Mechanical Rooms

In today’s ever-changing construction environment, TP Mechanical continues to adapt and innovate. We know the challenges of large-scale construction projects, and for over thirty years we’ve answered them with our market-leading, quality-driven fabrication division. As a leader in the fabrication industry, TP continues to push the envelope with new technology and capabilities. We are proud and excited to announce we are now building and pre-assembling entire mechanical rooms in our fabrication facilities.

There are many benefits to pre-assembling a mechanical room offsite. TP’s Distribution Center is an extremely safe and controlled environment where production continues even when there is inclement weather. With a portion of the project’s manpower shifting from the jobsite to our distribution center, onsite assembly requires less time while still achieving a seamless installation process. This strategy also ensures we have eliminated any and all issues before the field installation occurs. This high-level prefabrication allows for us to avoid jobsite delays and meet strict deadlines, which is a continued priority for all our projects.

TP Mechanical was thrilled to utilize this strategy for a new central energy plant at Big Walnut Schools with general contractor, Gilbane Building Company. This energy plant is equipped to provide a total of 1500 tons cooling capacity, twenty-four million BTU’s of heating, which supports the over 350,000 square feet for the new Big Walnut High School and Prairie Run Elementary.

To ensure the installation of piping and equipment went as effortlessly and fast as possible, TP built the entire mechanical room in our 100,000 square foot distribution center. This energy plant consists of (4) six million BTU boilers, (3) 500-ton chillers, hydronic pumps, (2) air separators, (2) expansion tanks, a chemical feeder, (3) 1500-gallon cooling towers, a makeup water system and more.

The mechanical room was completely pre-assembled while the energy plant structure was simultaneously being built.  Once the building was dried-in, the pre-assembled portion of the mechanical room was broken down into segments, then shipped to the jobsite to allow for an efficient and expedited installation. From disassembly to reassembly on-site, the process was performed in a period of four days.

To learn more about TP’s fabrication division, visit https://www.tpmechanical.com/fabrication/. Discover how our team offers unparalleled skill with sophisticated software to generate innovative, customized solutions for your primary challenges.

TP’s Quality Workmanship, Refrigeration Experience and Excellent Safety Record Leads to a New Project

TP Mechanical is part of the design-build team constructing a distribution facility addition featuring refrigerated storage for Team Modern in Somerset, Kentucky. Jordan Lewis, project manager for Denham Blythe – the design firm in charge of the project – engaged TP Mechanical in part to our team’s proven experience with Denham Blythe on a 2016 project for Senko. Pride, quality workmanship, refrigeration experience and an excellent safety record were all phrases used to describe TP’s successful involvement on the Senko project.

Team Modern is a supplier of snacks, cold drinks, ice cream, and other inventory to a wide network of convenience store clients throughout southern Kentucky and northern Tennessee. In addition to installing air rotation and exhaust fans for the entire 110,000 square foot facility, our crews will install 12 walk-in cooler condensers and 23 cooler evaporators in order to chill the facility’s 13,000-square foot freezer, 8,000-square foot cooler, and 4,000-square foot refrigerated dock.

The same, agency-wide defining characteristics that describe TP’s involvement on Senko will shape and define our work on the new Team Modern project, of which we’re proud to be a part.

Spotlight: Bob Stiens Elevates Design Build Arm to New Success

When Bob Stiens came to work at TP Mechanical almost 3 years ago, the company saw an opportunity to grow in the Design Build market. “Bill Riddle had approached me to come on board to develop the design build market here at TP Mechanical,” said Stiens. Within the first two and a half years, the Design Build sector of the company has been very successful, securing projects for commercial buildings, manufacturing plants, residence halls, multi-family housing buildings and schools.

Stiens began his career at the young age of 15, installing and servicing HVAC systems. Later, he attended technical college to seek a degree in air conditioning technology. “While in college and being exposed to the many facets of the industry, I decided to follow my enthusiasm for designing systems,” he said. He was hired by a contractor as a draftsman, at about the time Design Build was taking off in the Cincinnati market.  At that time, before computers were used, drawings were still done by hand. “I still have all my old drafting tools to draw with,” Stiens said.  He also learned to run loads, design systems and estimate—skills he is still using forty-three years later.

“Most all of my training (in the HVAC industry) has been through hands on life experiences, manufacturer’s seminars and introductions to new products that they introduce,” said Stiens. “Keeping ahead of your competitors and introducing those ideas to customers is what helps us successfully secure projects.”

One of the first plumbing design build projects under Stiens direction was at a tissue manufacturing plant in Circleville, Ohio, where TP Mechanical designed and installed the plumbing systems on the 1.4 million square foot facility. “With a team effort of the Columbus estimators, operations, and our professional engineer, who educated me about the plumbing systems I was able to sell the project” he explained.

Another big win for the TP Design Build team came with a renovation for the Tri-Health Corporate Headquarters in the Baldwin 200 Building. This project involved renovating eight out of twelve floors in the building. Many challenges were met due to the existing building occupied spaces, limited floor heights as well as client-desired architectural features. TP Mechanical worked with James Hunt Construction to successfully install all new AHU’s, ductwork, VAV boxes, registers and piping.

For Stiens, the challenges are one of the things he enjoys most about Design Build. “It’s all part of the process and finding the best solution,” he said. He enjoys the creativity of the process and affirms that to be an exceptional Design Build engineer, you have to be creative, diligent, honest and have good customer relationships – all characteristics of the current TP Mechanical Design Build team. “Many more exciting opportunities await us in the future as we grow the Design Build market segment of the TP Mechanical business,” Stiens said.